Author : Anu Tomy 1
Date of Publication :17th March 2017
Abstract: Abrasive Jet Machining (AJM) is one of the high precision nonconventional mechanical machining processes in which material is removed by the impingement of high velocity stream of air and abrasives on to the work surface. The mechanics of material removal is mechanical erosion. The fractures of workpiece material in the form of small debris get carried away by the air from the cutting zone. This machining is well suited for brittle and ductile materials, where in brittle materials brittle fracture and for ductile materials shear fracture takes place. Most of the researchers are focused on machining of both the materials using developed/commercial setups. Less number of literatures concentrates on modeling concepts. An attempt has been carried out to develop a semi empirical model for material removal rate (MRR) on brittle material with AJM using dimensional technique. This is carried out by incorporating the various process parameters –pressure (P), stand of distance –SOD (S) and size of the particles (rp). The developed model was then validated with the experimental results.
Reference :
-
- M. Wakuda , Y. Yamauchi and S. Kanzaki, “Effect of workpiece properties on machinability in abrasive jet machining of ceramic materials,” Precision Engineering Journal of the International Societies for Precision Engineering and Nanotechnology, Vol. 26, pp.193-198, 2002.
- I. Finnie, Some reflection on the past and future of erosion, Wear, Vol. 186/187, pp. 1-10, 1995.
- E. Belloy, S. Thurre, E. Walckiers, A. Sayah and M. A. M Gijis, “The introduction of powder blasting for sensors and microsystem,” sensors and actuators, Vol. 84, pp. 330- 337, Jan. 2000.
- S. Schlautmann, H. Wensink, R. Schasfoort, M. Elwenspoek and A. V. Berg, “Powder- blasting technology, as an alternative tool for microfabrication of capillary electrophoresis chips with integrated conductivity sensors,” Journal of Micromech. Microeng, Vol. 11, pp. 386-389, 2001.
- A. S. Saragih and T. J. Ko, “Fabrication of Passive glass micromixer with third- dimensional feature by employing SU8 mask on micro-abrasive jet machining,” Int J Adv Manuf Technol, Vol. 42, pp. 474–481, 2009.
- J. M. Fan, C. Y. Wang, J. Wang, “Modelling the erosion rate in micro abrasive air jet machining of glasses,” Wear, Vol. 266, pp. 968-974, 2009.
- J. Wang, “Predictive depth of jet penetration models for abrasive water jet cutting of alumina ceramics,” International Journal of Mechanical Sciences, Vol. 49, pp. 306–316, Oct. 2006.
- P. Slikkerveer, P.Bouten, F. H. In’t Veld, H. Scholten, “Erosion and damage by sharp particles, Wear, Vol. 217, pp. 237-250, Feb. 1998.
- J. M. Fan, H. Z. Li, J. Wang and C. Y. Wang, “A study of the flow characteristics in micro-abrasive jets,” Experimental Thermal and Fluid Science, Vol. 35, pp. 1097–1106, March 2011.
- Hydraulics And Fluid Mechanics Including Hydraulics Machines, P.N. Modi and S.M.Seth, Raisons publications, 1960